Er系稀土硅酸盐环境障涂层水氧/钙镁铝硅酸盐腐蚀失效行为及机制研究

Research on water vapor/calcium-magnesium-aluminum-silicate corrosion failure behavior and mechanisms of Er-based rare earth silicate environmental barrier coating

  • 摘要: 为了探究环境障涂层在高温下的腐蚀失效行为和机制,采用大气等离子喷涂在连续碳化硅纤维增韧碳化硅基陶瓷基复合材料上制备了 Si-Yb2Si2O7-Er2SiO5 体系的涂层,并进行 1350 ℃ 下的水氧腐蚀及熔融态钙镁铝硅酸盐(CMAS)腐蚀考核实验。采用 XRD、 SEM、 EDS等分析涂层失效行为与微观结构、物相演变规律。结果表明:在水氧腐蚀中,Er2SiO5 与 H2O、Al(OH)3 反应生成的 Er3Al5O12 与 Er(OH)3 不断增多,Er(OH)3 气体逸出导致孔隙率增加,促进水蒸气的渗入;同时,反应生成的Er3Al5O12 相与涂层之间存在热膨胀失配,在冷却过程中产生较大的内应力,上述化学腐蚀与物理应力的耦合作用,导致了贯穿整个涂层的纵向裂纹的产生,涂层失效;在 CMAS 腐蚀中,Er2SiO5 与 CMAS 发生反应生成磷灰石和石榴石相阻碍CMAS 熔体渗入,但由于产物与涂层热膨胀系数不匹配,涂层出现了纵向裂纹,但涂层结构仍保持完整,并未发生脱落。

     

    Abstract: To investigate the corrosion failure behavior and mechanism of environmental barrier coatings at high temperatures, coatings of Si-Yb2Si2O7-Er2SiO5 system were prepared on continuous silicon carbide fiber-reinforced silicon carbide based ceramic matrix composites by atmospheric plasma spraying, and water oxygen corrosion and molten calcium-magnesium-aluminum-silicate corrosion assessment experiments were conducted at 1350 ℃. The failure behavior and the evolution of microstructure and phase composition of the EBCs during corrosion were studied by XRD、SEM、EDS. The results showed that in water vapor corrosion, Er3Al5O12 and Er(OH)3 generated by the reaction of Er2SiO5 with H2O and Al(OH)3 increased continuously, the volatilization of Er(OH)3 increased the coating porosity, promoting further infiltration of water vapor and internal corrosion. Meanwhile, the generated Er3Al5O12 phase had a thermal expansion mismatch with the coating matrix, generating significant internal stress during thermal cycling. The coupling effect of chemical corrosion and physical stress ultimately led to the formation of longitudinal cracks throughout the entire coating, resulting in coating failure; In CMAS corrosion, Er2SiO5 reacts with CMAS to form apatite and garnet phases, which hinder the infiltration of CMAS melt. However, due to the mismatch between the product and the thermal expansion coefficient of the coating, longitudinal cracks appeared in the coating, but the coating structure remained intact and did not peel off.

     

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